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di-soric
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      • ID Readers
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      • Signal lights
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  1. Home
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  3. OGU
OGU

OGU

di-soric di-soric Fork Light Barriers with IO-Link

Fork
light barriers
with IO-Link

Fork
light barriers
with IO-Link

More flexible, faster, more precise,
simpler and even more rugged –
with the exact same size.

For decades, di-soric has been developing fork light barriers that set new standards.

We are now offering the fork light barrier 4.0 with an innovative dual operation concept, either over IO-Link with the configuration of all sensor functions including 4 selectable sensor modes or through easy manual switching point adjustment with a potentiometer.

No application gets left out

Due to the variety of sizes and formats, the high resolution and fast reaction time, our fork light barriers make optimal, process-reliable solutions possible - always tailored to the application and the installation space available.

Application-specific configuration instead of specific hardware

Instead of keeping various forks on hand for different applications, you can save the application-specific configuration, load it into the fork as needed or select the necessary operation mode and get started right away. Device swapping works just as easily.


OUR SERIES:

OGU series 

  • All standard applications


OGU Stainless Steel series  

  • Applications in areas with high standards with respect to hygiene and cleanliness


OGUP Dirt-resistant series  

  • Applications with higher demand for power reserve


OGUL Laser series  

  • High-precision applications – Stainless steel variants available


Sample / Appointment / Download


Advantages and features

of all series

di-soric OGU 050 G3-T3 with potentiometers and connector

Dual operating concept

Via 2 potentiometers and IO-Link – Selection of the sensor mode or teach-in over IO-Link

Very easy operation

Adjustment of the switching point and NO/NC changeover using a potentiometer

Backward compatible

with previous di-soric OGU models in terms of design and M8 connection

di-soric OGU 050 G3-T3 with potentiometers and connector

IO-Link - Ready for digitization

Sensor identification, configuration and diagnosis, remote maintenance option, quick exchange of sensor due to parameter storage in IO-Link master

Ready-to-run

4 preconfigured sensor modes:
  • Standard
  • High Resolution
  • Power
  • Speed

Even more rugged design

Powder-coated metal housing* with full encapsulation and IP67, compatible with all OGU and standard mounting options

Fork openings of 5 – 250 mm

for a wide variety of applications

Push-pull output

pnp or npn function in one device

* OGU 005, 061, 071, 091 in anodised aluminum housing


Ideal for Industry 4.0

System designs

Ideal for Industry 4.0

System designs

Fork light barriers with IO-Link

Field devices with an IO-Link interface feature on-board digital intelligence. This allows them to swap position, process, status and device information easily in a digital format. The sensor can be configured directly using the IO-Link master. Settings can be applied to the sensor directly via drag and drop by means of a control panel.

Even device replacement can be carried out quickly and easily with IO-Link and data storage in the master using the Smart Sensor Profile, without any expert knowledge.

4 sensor modes through IO-Link for maximum flexibility

Standard

Switching frequency: 5000 Hz
Reproducibility: 0.02 / 0.01 mm¹

High Resolution

Resolution for small parts detection improved by 30%

Power

Increased transmitting power and thus increased function reserve
with reduced sensitivity to dirt

Speed

Fast operation at up to 14000 Hz switching frequency

Supportive, smart IO-Link functions for fork light barriers

Diagnostics

Qualitative and quantitative
  • Analysis of process stability and teach-in quality (qualitative)
  • Current process values, min/max, teaching and threshold measured values (quantitative)

Easy maintenance

  • Device swapping without manual intervention or specialized knowledge thanks to IO-Link 1.1 with data storage in the master
  • Smart Sensor Profile – fully compliant with standards

¹ Fork light barriers OGU / OGUL with fork openings up to 80 mm


OGU – Our medium format.
Standard in the finest gradations.

High resolution combined with amazing speed and precision –
with red and infrared LEDs – without lasers.

Fork light barriers are the preferred choice wherever small objects or object positions must be detected quickly, precisely and independently of their surface. High switching frequency and maximum resolution means that our medium formats are capable of reliably detecting rapid motion sequences, even of very small parts with diameters starting from 0.2 mm.

  • The outstanding reproducibility standard of 0.02 mm enables the extremely precise position recognition of objects.
  • The OGU fork light barriers, available as red-light or infrared-light variants, achieve virtually the same level of performance as laser light barriers in terms of resolution and reproducibility.

  • The outstanding reproducibility standard of 0.02 mm enables
    the extremely precise position recognition of objects.
  • The OGU fork light barriers, available as red-light or
    infrared-light variants, achieve virtually the same level
    of performance as laser light barriers in terms of
    resolution and reproducibility.

Fork openings in increments of 10 mm:
30 . 40 . 50 . 60 . 70 . 80 . 90 . 100 mm

We have exactly the fork you need if you want to achieve maximum performance within a minimal installation space.

In contemporary mechanical engineering, design is playing an ever greater role – our slim OGU fork light barriers in the medium format are available in increments of 10 mm and are suitable for the most diverse machine designs. Thus, you can always find the optimally matching fork light barrier for your planned design.

Application examples

OGU medium format

di-soric OGU 031 G3-T3 – Application 065 – Cannula monitoring
Cannula monitoring

The “High Resolution” sensor mode even enables detection of small parts with diameters down to 0.2 mm.

di-soric fork light barriers use an LED light source to achieve a level of performance close to that of laser light barriers.

Fork light barrier

OGU 031 G3-T3

Details Bookmark Brochure
di-soric OGU 081 G3-T3 – Accumulation monitoring
Accumulation monitoring
The “Power” sensor mode reduces cleaning cycles to a minimum.
Fork light barrier

OGU 081 G3-T3

Details Bookmark Brochure
di-soric OGU 100 G3-T3 in application 061
Trigger for high-speed labelers
With the “Speed” sensor mode, it is possible to increase the throughput speed to a maximum at a switching frequency of 8,000 Hz – with consistent precision and reproducibility.
Fork light barrier

OGU 101 G3-T3

Details Bookmark Brochure
Accumulation monitoring
Trigger for high-speed labelers
Trigger for high-speed labelers

OGU – Our small ones:
5, 10 and 20 mm.
Super-fast on the short distance.

So small and yet so tough –
Speed up your machines.

The OGU 005 and 010 are not only our smallest fork light barriers but also our fastest: With a switching frequency of up to 14,000 Hz, they are among the fastest forked light barriers worldwide.

Install our fork light barriers, even without the potentiometer being accessible, and simply configure using IO-Link – a greater amount of space cannot be conserved.

di-soric OGU small formats

Application examples

OGU small format

di-soric OGU 010 G3-T3 – Applikation 073 – High-speed metering application
High-speed metering application

With the “Speed” sensor mode and a switching frequency of 14,000 Hz, it is possible to measure the speed of small plastic gears on a test bench.

Fork light barrier

OGU 010 G3-T3

Details Bookmark Brochure
di-soric OGU 021 G3-T3 – Applikation 074 – Position monitoring in the device
Position monitoring in the device
Configuration using IO-Link and the compact design make it possible to integrate two fork light barriers in the assembly device
Fork light barrier

OGU 021 G3-T3

Details Bookmark Brochure
High-speed metering application
High-speed metering application
Position monitoring in the device

OGU – Our large sizes.
Is it alright if it’s a bit over?

Here you go! – Where others have given up long ago,
we will even add a bit: 120 . 170 . 220 . 250 mm

di-soric OGU large formats

The perfect alignment of transmitter and receiver in our large fork light barriers is assured – as is the visible red light, which further eases the setup of your application.

However, the fact that even at such fork openings, small parts in the millimeter range are precisely identified with a reproducibility down to 0.03 mm, makes them excellent.

Application examples

OGU large sizes

di-soric OGU 251 G3-T3 – Applikation 075 – High-speed metering application
Position monitoring of the groove in the circular piece

Large fork light barriers with red light LED enable fast commissioning. Glossy objects can be monitored with high precision.

Fork light barrier

OGU 251 G3-T3

Details Bookmark Brochure
Position monitoring of the groove in the circular piece
Position monitoring of the groove in the circular piece

OGU Stainless Steel.
Practically indestructible.

For industrial environments requiring exceptional flexibility and high process reliability.

The OGU Stainless Steel sensors are especially well-suited to applications in packaging technology, the pharmaceutical industry, cosmetics industry and product feeding. Frequent batch changes and modifications to critical production parameters can be implemented easily and quickly using the IO-Link configuration.

Available fork openings:
30, 50, 80, and 120 mm.

Additional benefits of the OGU Stainless Steel fork light bariers in the V4A housing:

  • Suited to areas with high standards with respect to hygiene and cleanliness
  • Preferred field of application:
    Packaging technology, pharmaceutical industry and cosmetic industry as trigger sensors or for controlling product feeding
  • Fast and precise, and therefore ideal for high-performance packaging machines

Additional benefits of the OGU Stainless Steel
fork light bariers in the V4A housing:

  • Suited to areas with high standards with respect to hygiene and cleanliness
  • Preferred field of application:
    Packaging technology, pharmaceutical industry and cosmetic industry as trigger sensors or for controlling product feeding
  • Fast and precise, and therefore ideal for high-performance packaging machines

Application examples

OGU Stainless Steel

di-soric OGU 050 G3-T3/V4A – Applikation 092 – High-speed metering application
Feed control and fast trigger sensor in a sealing machine

Fork light barriers with V4A housing for feed control and as fast trigger sensors in pharmaceutical sealing machines

Fork light barrier

OGU 051 G3-T3/V4A

Details Bookmark Brochure
Feed control and fast trigger sensor in a sealing machine
Feed control and fast trigger sensor in a sealing machine

OGUP Dirt-resistant –
Our strong ones.
For when things get dirty.

Long after other sensors have given up, the OGUPs still have plenty of reserves left.

Available with fork openings of 20, 30, 50 or 80 mm, the OGUP series ensures precise object detection regardless of the surface, even in dirty and oily production environments.

With reproducibility of 0.03 mm, the fork light barriers offer a high degree of precision paired with maximum function reserve.

Additional benefits of the rugged OGUP infrared high-performance light barriers:

  • Maximum function reserve while maintaining high switching accuracy
  • Power sensor mode set by default; the Standard, High Resolution and Speed sensor modes can be freely selected
  • Preferred field of application:
    mechanical engineering applications involving large amounts of dust, coolant or oil

Additional benefits of the rugged OGUP
infrared high-performance light barriers:

  • Maximum function reserve while maintaining high switching accuracy
  • Power sensor mode set by default; the Standard, High Resolution and Speed sensor modes can be freely selected
  • Preferred field of application:
    mechanical engineering applications involving large amounts of dust, coolant or oil

Application examples

OGUP

di-soric OGU 050 G3-T3/V4A – Applikation 092 – High-speed metering application
Reliably functioning accumulation and position monitoring

Fork light barriers of the OGUP series are equipped with infrared high-performance LEDs. This reduces cleaning cycles in a dirty environment to a minimum.

Fork light barrier

OGUP 050 G3-T3

Details Bookmark Brochure
Reliably functioning accumulation and position monitoring
Reliably functioning accumulation and position monitoring

Maximum Precision:
OGUL Lasers.
Unmatched resolution.

Laser fork light barriers are used when the smallest parts must be detected.

The OGUL series available with fork openings of 30, 50, 80 and 120 mm is the best solution when the goal is process-reliable and fast detection of very small objects down to a size of just 0.03 mm.

With OGUL, the position and alignment of thin wires, drill bits or cannulae can effortlessly be defined down to a (reproducible) accuracy of 0.01 mm.

di-soric fork light barriers OGUL Laser

Additional benefits of the precise
OGUL Lasers / OGUL Laser Stainless Steel:

  • Fast, reliable detection of the smallest parts with a high functional reserve
  • 4 pre-configured sensor modes:
    Standard mode is the default. The High Resolution, Speed and Power modes can be selected via IO link
  • Preferred field of application:
    Detection of very small parts in assembly, handling and packaging technology, as well as quality control
  • Robust, powder-coated metallic housing or cleanroom-compatible V4A stainless steel housing for areas with strict requirements for hygiene and resistance to cleaning agents – both in the high protection class IP67
  • OGUL lasers work reliably and with high process safety in a temperature range between –25 °C and 60 °C

For detection of the

smallest features.

Position and completeness monitoring in part feeding

Components must be checked for their position and completeness before they are fed to assembly machines.

For this purpose, di-soric has a wide selection of product solutions that increase productivity, minimize machine downtimes and even prevent machine damage.

di-soric OGUL 051 G3-T3 – Applikation 100 – Position monitoring: groove present?
Position monitoring: groove present?

The correct position of cylindrical components is verified by checking for the presence of a small groove. Our OGUL laser fork light barrier features a clearly visible laser beam and handles this task with functional reliability.

In the NC position of the potentiometer, the switching output is switched off if no groove is present, and the product can be rejected.

Fork light barrier

OGUL 051 G3-T3

Details Bookmark Brochure
di-soric OGUL 031 G3-T3/V4A – Applikation 118 – Cannulae monitoring
Cannulae monitoring

A feeding unit transports disposable syringes in a hanging position to their final assembly station at a high speed. A rotary table is used to fit plastic caps on the syringes.
Before this table, the needles pass through a laser fork light barrier from the OGUL series. The thin needle has to be detected as present before the system is allowed to put the cap on.

The challenge in this application: the cannula measures 0.3 mm, so the cycle times are short. Users in the clinical sector rely on the presence of a fully functional disposable syringe in every package.

On the left in the figure: an OGU 031 G3-T3/V4A for detecting the plastic caps.

Fork light barrier

OGUL 031 G3-T3/V4A

Details Bookmark Brochure
Position monitoring: groove present?
Position monitoring: groove present?
Cannulae monitoring

Sample / Appointment

Download

di-soric Musterbestellung

Order and test samples now!

Test our fork light barriers and many other solutions free of charge and see for yourself for 28 days.

Test our fork light barriers and many other solutions free of charge and see for yourself for 28 days.

di-soric Beratungstermin

Make an appointment now!

Benefit from our expert knowledge and make an appointment for a consultation – by phone, video conference or on site.

Benefit from our expert knowledge and make an appointment for a consultation – by phone, video conference or on site.

di-soric Brochure Fork Light Barriers with IO-Link

Brochure

Fork light barriers
with IO-Link

Download the brochure in PDF format (4.4 MB) directly from our download center.

We answer your questions:
Customer Service
Phone: +49 7181 98 79-710
customer-service@di-soric.com
Mon-Thu: 08:00–17:00 h
Fri: 08:00–16:00 h
Technical Customer Service
Phone: +49 7181 98 79-700
service@di-soric.com
Mon-Thu: 08:00–16:00 h
Fri: 08:00–14:00 h
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info@di-soric.com
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